Reducing the drying time of ceramic production is something that many manufacturers aim. However, it is not easy as it requires optimizing the drying parameters such as temperature, relative humidity, and air movement. It involves many variables, but we can tell you some effective tips to acheive your objectives.
Using a clay conditioner can help in different ways depending on what stage of the production process you use it in, what type of clay you have or even the type of clay conditioner itself.
There is a wide variety of conditioners available in the market, but it's not always easy to find the right one for your clay specifications. Our technicians have experimented with different products and clays and they have a few comments to make.
Reducing variability in materials and processes is vital to making quality structural clay products. Consistency is key to raw materials in the matters of selection, mining, grinding, mixing, and extrusion. Additional processes that require consistency include drying and firing.
Registration, Evaluation, Authorisation & restriction of CHemicals (REACH) is a regulation that aims to make the handling and commercialisation of chemicals safer. Many industries and markets have had to adapt to this new regulation, and we have identified ways in which REACH can actually bring oportunities to the heavy clay manufacturing sector.
Clay conditioners can bring several benefits to your production process, but how can you measure effectively its effects on your specific process? We have asked this question to our R&D experts in the ceramic lab and this is what they have answered.
Registration, Evaluation, Authorisation & restriction of CHemicals (REACH) is a regulation that aims to make the handling and commercialisation of chemicals safer. In this blog article we talk about how this regulation affects heavy clay manufacturing in particular.
Once you have decided that using a clay additive will be the best solution for your production problem, you have to decide what quantity is the best for your specific production process.
Blake Stacey, technical consultant in Real Material Solutions (https://real-mat-sol.com) who has worked for many years in the ceramics sector, has written a testimony about solving production problems and finding the best way to work with the difficult clays on Western Australia. Here we share some of his thoughts:
Structural bricks provide greater insulation, more protection from the elements, and the appeal and durability that have always made clay brick a desirable building material. The manufacturing of large structural clay brick presents challenges to brick makers in two of the critical processes involved in brick making, extrusion and drying. In this blog we will focus on the drying part of the process.