Reducing the drying time of ceramic production is something that many manufacturers aim. However, it is not easy as it requires optimizing the drying parameters such as temperature, relative humidity, and air movement. It involves many variables, but we can tell you some effective tips to acheive your objectives.
Using a clay conditioner can help in different ways depending on what stage of the production process you use it in, what type of clay you have or even the type of clay conditioner itself.
There is a wide variety of conditioners available in the market, but it's not always easy to find the right one for your clay specifications. Our technicians have experimented with different products and clays and they have a few comments to make.
Large and thin tiles are one of the most important trends in the ceramics market right now, as we have already talked about in this blog. However, the manufacturing of these thinner tiles can be tricky, and maintaining the quaity is a challenge.
Clay conditioners can bring several benefits to your production process, but how can you measure effectively its effects on your specific process? We have asked this question to our R&D experts in the ceramic lab and this is what they have answered.
Once you have decided that using a clay additive will be the best solution for your production problem, you have to decide what quantity is the best for your specific production process.
One of the most frequently asked questions we get is where to introduce the clay additive during the manufacturing process. This month we will recommend you where to place your conditioner.
When it comes to the use of ceramic additives, we must be 100% sure that the one that we are using is the best for their production process. We have talked about different ways to optimize ceramic production processes in several blog articles and we even wrote a blog post on the benefits of using additives in a brick production. However, we have received many questions about how additives can affect a manufacturing process. We will try to answer all of the questions as well as we can. This month's question is: "will the additive block my extruder if there's a production break?"
Tile sizes have been increasing lately not only because large tiles have become a trend, also because of the improvement in the technology that allows to make these tiles. In some of our blog posts we already talked about trends in the market and about avoiding breakage in large tiles but, how big can a tile reach to be?